Event-driven pipeline: defect auto-detection → alarm → operator notification. From raw PLC signal to actionable alert. Built in 2 hours with open source stack.

8h/week

Deploy time

€28K/year

Annual savings

2,800%

ROI

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Beverage Bottling

BriteBottle Packaging — Beverage Bottler

Mid-size bottler (22 SKUs). Two years stuck at 8.1% scrap on SKU-44 changeovers. After a 6-week build, a pre-cool feedback loop writes the override back to the PLC autonomously. Scrap down to 1.4%.

6 wk

Deploy time

€152K/year

Annual savings

920×

ROI

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Dairy & Food

DairyFresh BV — Dairy Plant

Pasteurisation + UHT + 3 filling lines. Heavy-cream CIP ran 45 minutes because QA wouldn't shorten the recipe without a fail-safe. The CIP loop rolls itself back on TVC overshoot. Scrap 6.8% → 1.2%.

6 wk

Deploy time

€87K/year

Annual savings

530×

ROI

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Specialty Chemicals

PolymerCraft NV — Specialty Chemicals

Twin-screw compounder (Port of Antwerp). 1-in-4 batches off-spec on SKU-PA66-MB, €18K lost per batch. Exotherm feedback loop inside an IEC 61508 SIL fail-safe. Yield drift 71% → 91% consistent, 0 of 18 off-spec.

7 wk

Deploy time

€280K/year

Annual savings

1700×

ROI

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Automotive Discrete

EV Body Shop — Discrete OEM

Tesla-class reconstruction (Model Y-volume, 6 KUKA cells). Weld #2147 failed at 0.34%, leaking €1.2M/year. Sub-second feedback loop applies a trajectory offset autonomously, with a KUKA hard limit and IATF 16949 audit trail. Failure 0.07%.

8 wk

Deploy time

€1.2M/year

Annual savings

1666×

ROI

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More examples coming as the community grows...

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